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Sistem Burner Oxy-fuel untuk Peleburan Non-ferrous Sekunder

Sistem burner yang inovatif, disesuaikan dengan kebutuhan spesifik Anda

Air Products menggabungkan sejarah teknologi yang telah terbukti dengan pengetahuan dan pengalaman operasional selama puluhan tahun. Sistem oxy-fuel kami untuk peleburan non-ferrous sekunder memungkinkan produsen melebur lebih cepat, mengurangi penggunaan bahan bakar, meningkatkan emisi, dan memaksimalkan produktivitas operasi mereka. Mengganti pembakar bahan bakar udara dengan pembakar bahan bakar oksi menghilangkan nitrogen yang boros dari proses, memungkinkan suhu nyala yang lebih tinggi, yang mengirimkan lebih banyak panas dari pembakar ke dalam proses, karena jauh lebih sedikit panas yang dikeluarkan dari tungku dalam bentuk panas. gas.

Air Products menawarkan burner oxy-fuel yang dirancang untuk bekerja dengan setiap jenis tungku, baik itu tungku putar, goyang, menara, reverb, atau tungku miring. Dengan mencocokkan karakteristik nyala api dengan kebutuhan setiap desain tungku tertentu, teknologi kami dapat memberikan manfaat maksimal dengan penggunaan oksigen dan bahan bakar yang efisien seperti gas alam.

​Innovative Solutions and Operational Excellence

Air Products continually innovates burner technologies with a variety of flame shapes, heat release profiles, and mounting configurations to meet the varying needs of secondary melters. In addition, we use optimization algorithms, to standardize production cycles and improve repeatability.

Air Products' offerings that feature Process Intelligence use sensor and communications technology to monitor and control our gases and equipment, as well as track key process parameters. Your personnel can remotely access this data for improved process understanding.

Proven combustion technology, customized to provide the benefits that are important to your operation...

Many of our customers use our burners in furnaces originally designed to melt using air-fuel technologies. When customized and retrofitted with our technology, a number of benefits can be realized.


Production increases of 25 to 40% and higher are very typical

Fuel Savings

Increased fuel efficiency has been demonstrated, in the range of 15-40%

Metal Yield

Charge materials and operating practices vary, but an optimized system can result in yield savings of 0.5-2%


Oxy-fuel burners can reduce flue gas volumes 20-60%, with reduced baghouse loading and temperature; NOₓ emissions can be controlled with a customized burner design and good operating practices

Cost Savings

Proper implementation of oxy-fuel technology by our experienced team can result in overall reduction of melting costs. By increasing production through an existing furnace, significant cost savings can be achieved, with payback in as little as several months.


The Advanced Clean Energy Laboratory is our newest demonstration facility, capable of facilitating development and full-scale testing of combustion systems using actual customer fuels. Plus a remote video imaging systems enables real-time participation in testing via the Internet.

Transient Heating Oxy-fuel Burner

With Air Products’ patented Transient Heating burner, you can achieve more even heating throughout your reverb furnace, eliminate cold zones, and maximize melt rates.

Available Heat Comparison: Air-fuel vs. Oxy-fuel Combustion

Proven Computational Fluid Dynamics Modeling Services for Secondary Non-ferrous Melting

Computational fluid dynamic (CFD) modeling can be a powerful tool to assess and optimize your process. We have extensive in-house CFD modeling capabilities that can help evaluate and investigate ways to increase productivity and reduce costs with  burner selection and furnace updates customized to your specific operational goals.

Case Studies

  • Relationship generates 25% more product for regenerative reverberatory furnace
  • High yields achieved for forward thinking secondary aluminum producer
  • Hotter and cleaner process for aluminum RSI producer
  • Increasing yield and production in a successful secondary aluminum plant
  • Maximizing precious metal productivity
  • Continuous cast copper rod manufacturer increases amount of scrap use
  • Secondary aluminum processor sees company-wide improvement after thorough review

Count on Air Products' expertise…

We can help you determine the optimal solution to your operational challenges and suggest ways to boost your production.